Many people are still reluctant to buy electric cars that can travel three times that distance on a single charge. This so-called range anxiety is one reason gasoline-powered vehicles still rule the road, but a team of scientists is working to ease those fears.

Mareike Wolter, Project Manager of Mobile Energy Storage Systems at Fraunhofer-Gesellschaft in Dresden, Germany, is working with a team on a new battery that would give electric car a range of about 620 miles (1,000 km) on a single charge.



Tesla’s latest vehicle, the Model S 100D has a 100-kilowatt-hour battery pack, which reportedly gives it a range of 335 miles (540 km). The pack is large, about 16 feet long, 6 feet wide and 4 inches thick. It contains more than 8,000 lithium-ion battery cells, each one individually packaged inside a cylinder housing that measures about 2 to 3 inches (6 to 7 centimeters) high and about 0.8 inches (2 cm) across.


Nearly 50 percent of each cell is devoted to components such as the housing, the anode (the battery's negative terminal), the cathode (the battery's positive terminal) and the electrolyte, the liquid that transports the charged particles. Additional space is needed inside the car to wire the battery packs to the vehicle's electrical system.
The scientists decided to reimagine the entire design, they said.
To do so, they got rid of the housings that encase individual batteries and turned to a thin, sheet-like design instead of a cylinder. Their metallic sheet is coated with an energy-storage material made from powdered ceramic mixed with a polymer binder. One side serves as the cathode, and other side serves as the anode.
The researchers stacked several of these so-called bipolar electrodes one on top of the other, like sheets of paper in a ream, separating the electrodes by thin layers of electrolyte and a material that prevents electrical charges from shorting out the whole system.
The "ream" is sealed within a package measuring about 10 square feet (1square meter), and contacts on the top and bottom connect to the car's electrical system.
She added that the researchers aim to have such a system ready to test in cars by 2020.

Source : Live Science

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